CS-5.0 carbon fiber spokes 3.5gram bike rim spokes T-head/Around-head spokes

  • CS-5.0 carbon fiber spokes 3.5gram bike rim spokes T-head/Around-head spokes
  • CS-5.0 carbon fiber spokes 3.5gram bike rim spokes T-head/Around-head spokes
  • CS-5.0 carbon fiber spokes 3.5gram bike rim spokes T-head/Around-head spokes
  • CS-5.0 carbon fiber spokes 3.5gram bike rim spokes T-head/Around-head spokes
  • CS-5.0 carbon fiber spokes 3.5gram bike rim spokes T-head/Around-head spokes
  • CS-5.0 carbon fiber spokes 3.5gram bike rim spokes T-head/Around-head spokes
  • CS-5.0 carbon fiber spokes 3.5gram bike rim spokes T-head/Around-head spokes
  • CS-5.0 carbon fiber spokes 3.5gram bike rim spokes T-head/Around-head spokes
  • CS-5.0 carbon fiber spokes 3.5gram bike rim spokes T-head/Around-head spokes
  • CS-5.0 carbon fiber spokes 3.5gram bike rim spokes T-head/Around-head spokes
  • video
  • KOIBIKE
  • Xiamen China
  • 15-30 Days
  • monthly 10000+pcs
1. Dual-Head Design and Full Compatibility T-Head (CS-T50): Increases the contact surface with the T-Head hub by over 35%. This reduces spoke-hub displacement and the risk of loosening in challenging conditions like hill descents and road sprints, making it particularly suitable for racing wheels requiring high stability. Around-Head (CS-A50): Featuring a curved round-head structure, it is compatible with most traditional standard hubs and can be installed without hub modification. It's ideal for upgrading entry-level wheels or performing routine maintenance, breaking the limitation of "specialized carbon spokes only fit specific hubs." Customized Length: Available in a range of 242-291mm, carbon spoke lengths can be precisely matched to rim diameter and hub flange size, for example, 700C road rims (260-280mm recommended), 27.5-inch mountain bike rims (260-280mm recommended), and 12.5-inch mountain bike rims (27.5-inch mountain bike rims). 270-291mm), to meet the wheel assembly requirements of different models.​ 2. Material Combination and Process Innovation Balanced Lightweight and Strength: The 3.5g weight of a single spoke is achieved through a "carbon fiber body + stainless steel threaded nut" combination. The carbon spokes are made of high-modulus carbon fiber (tensile modulus 230GPa), and the stainless steel nuts are made of 304 stainless steel (tensile strength ≥520MPa). This makes them easier to process than all-carbon fiber monolithic structures and avoids stress concentration issues at the carbon fiber-metal connection. Glueless Mechanical Locking Pultrusion: The carbon spokes and nuts are secured together through a mechanical interlocking mechanism, eliminating the need for glue. This eliminates the risk of long-term loosening due to glue aging and simplifies installation, requiring only a standard spoke wrench for complete tightening. The precision of the process ensures an overall tensile strength of 3 kilonewtons (approximately 306 kgf), far exceeding that of traditional steel spokes (approximately 180 kgf). Spoke tension is maintained at a stable 120-130 kgf, and the tension decay rate is ≤5% after long-term use.​ 3. Detailed Design and Durability Flat Carbon Wire Rope Construction: 5.0 ± 0.1mm wide and 0.83 ± 0.1mm thick flat carbon wire ropes reduce wind resistance by 18% compared to round carbon wire ropes (tested at 40 km/h). They also increase the flexural strength of the wire ropes. Under lateral impacts (such as rock scraping during mountain biking), deformation is ≤ 0.2mm, and there is no permanent deformation after loosening. Anodized Black Stainless Steel Nuts: 304 stainless steel nuts are anodized and withstand salt spray tests for over 48 hours, making them resistant to rain, humidity, and other harsh environments. They avoid rusting associated with traditional galvanized nuts and extend maintenance intervals by 60% compared to conventional nuts. Glueless Nipples: Glueless nipples provide dual stability with the mechanical locking mechanism of the spokes. The nipples fit the rim holes with a tolerance of ≤ 0.05mm, reducing unwanted squeaking and improving the overall smoothness of the wheel.

Product Overview


*KOIBIKE CS-A50/T50 carbon spokes are available with both T-shaped and A-shaped round-end designs to meet different hub interface requirements—the T-shaped head is compatible with specialized T-shaped hubs, while the round-end is compatible with traditional standard hubs.

*Weighing a lightweight 3.5g per spoke, these spokes feature a flat carbon shank structure measuring 5.0±0.1mm wide and 0.83±0.1mm thick. They maintain the high stiffness of carbon spokes while improving aerodynamic performance and compatibility through optimized parameters.

*Steel shank lengths can be flexibly customized between 242-291mm to accommodate a variety of rim sizes, from road to mountain bike.

*The stainless steel threaded nuts on both ends are anodized black for both corrosion resistance and visual appeal. Combined with a glueless mechanical locking pultrusion process and a tensile strength of 3,000NF, these spokes are versatile and deliver both practicality and performance.





bike spokes

bike rim spokes

mountain bike spokes

bike spokes

bike rim spokes

mountain bike spokes

bike spokes

bike rim spokes

mountain bike spokes

bike spokes

Product Features and Advantages


1. Lightweight and Improved Rotational Efficiency

Weighing 3.5g per spoke, the spokes are 12.5%-30% lighter than traditional steel spokes (4-5g per spoke). For a 28-spoke wheel, this translates to a weight reduction of 14-42g. This directly reduces the wheel's rotating mass and improves acceleration response. In a road climbing test (5% gradient), a wheel equipped with CS-A50/T50 wheels reduced rider force output by 8% on average, while improving climbing efficiency by 10%, compared to a steel-spoke wheel. 


2. High Rigidity and Zero-Elongation Power Transmission

The zero-elongation properties of carbon fiber ensure that the spokes experience no noticeable stretch when stressed. The rider's pedaling force is directly transmitted to the rim, resulting in a 15% improvement in power transmission efficiency compared to steel spokes (elongation approximately 0.15%). This improves wheel response, especially during road sprints and mountain climbs, with less "force lag." The high rigidity of the carbon spokes (flexural modulus ≥ 180 GPa) ensures lateral wheel deflection of ≤ 0.3 mm during high-speed cornering, enhancing handling stability.


3. Durability and Low Maintenance Cost

Fatigue Resistance: Carbon fiber material has a fatigue resistance of up to 10^6 times (stress amplitude 100MPa), far exceeding steel spokes (approximately 5×10^5 times). This reduces the risk of spoke breakage by 40% during long-term, high-frequency cycling (such as daily 50km training)


One-Year Warranty and Stable Production Capacity: A one-year warranty covers quality issues such as spoke breakage and detached nuts. A stable annual production capacity of 20,000-30,000 units ensures timely spare parts supply, addressing the pain points of carbon spokes, such as difficult after-sales service and slow restocking. This makes it suitable for bulk purchases by wheel manufacturers or long-term use by individual users.

Product Drawing

bike rim spokes

mountain bike spokes

Application Areas


Application areas for the CS-A50/T50  carbon spoke wheel:

1. Road Cycling (Competition/Training)

Applications: Road criterion racing, long-distance endurance racing, and everyday training;

2. Mountain Biking (Light Off-Road/Leisure)

Applications: Cross-country cycling, trail riding, and casual mountain biking;

3. Wheel Upgrades and Maintenance

Applications: Upgrading traditional steel-spoke wheels and replacing damaged carbon spokes;

4. Wheel Manufacturer Supply

Applications: Mass production by road/mountain bike wheel manufacturers;



Technical Parameters

  • CS: Carbon Spoke

  • R: Round Head

  • T: T Head

Model

Intended Use

Diameter

Width

Thickness

Meterials

Weight

PCS


Suggested Spoke Tension

Apperance

Available Spoke Length

CS-R/T38

Road/Gravel MTB

φ2.2

3.8mm

1.13mm

Carbon fiber+Stainless Steel

3.2~3.3g

120~130kgf

Black Matte

247~311mm

CS-R/T50

Road/Gravel MTB

φ2.2

5.0mm

35mm

Carbon fiber+Stainless Steel

3.2-3.3g

120~130kgf

Black Matte

242~291mm

CS-T32

Road/Gravel MTB

φ2.2

3.2mm

0.75mm

Carbon fiber+Stainless Steel

2.1~2.3g

120~130kgf

Black Matte

271~301mm

The above parameters are for reference only, please consult our engineers for specific technical parameters.

Comparsion Data

Comparison with Steel Spokes

No.Spoke ModelWeight(260mm)Tensile Failure Test
1.
Sapim CX-RAY4.36 grams/pcs3000N
2.DT Aerolite4.28 grams/pcs3000N
3.CS-R/T503.5 grams/pcs4000N

bike spokes

bike rim spokes

mountain bike spokes

bike spokes

bike rim spokes

mountain bike spokes

bike spokes

bike rim spokes









Test Process

   Tesnsile Limit Test:

mountain bike spokes

bike spokes

Road Running Test:

bike rim spokes

Wheel Building:

mountain bike spokes



The CS-5.0  Spokes Show


?How Long is Your Factory's History?

We have been in carbon bicycle production industry since the year of 2015, so 10 years history and experiences.

?How Many Employees in Your Factory?

100 workers, 30 management, 20 Engineers, 10 Sales.

?What Kind of Products Do You Producing?

Carbon bicycle rims, carbon spokes, carbon wheels, cranks and other carbon bicycle components.

?How Big is the Area of Your Factory?

Our factory area is 2500 square meters, with 2 production lines, one wheel building line.

?What is the Production Capacity of Your Factory?

10.000 pcs/month for carbon rims, 100.000 pcs/month for carbon spokes, 10.000 pcs/month for other carbon bicycle components like cranks, handlebars, thru axles etc.

?What is the Lead Time of your Products?

10-15 days for carbon rims(100-200 pcs), 7-10 days for carbon spokes, 25-30 days for carbon wheels.

?What is the General Price of your Products?

It depend on the product models, quantities and and other factors, takes carbon rim for example, price generate from 80-130 USD per piece.

?What is the Warranty for Your Products?

2 years for carbo rims and wheels, 1 year for carbon spokes.

?What is the Main Market of Your Factory?

We focus on OEM/ODM service for customers mainly on Europe and American markets.

?Which Brand Have You Been Producing for?

We have signed confidential agreement with our big OEM customers, so not allow to tell, but the big brands from Europe and America.

?Where is your factory located?

Our factory locates in Xiamen, China.

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